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Use:
Biodiesel
is a kind of clean fuel contains oxygen with good lubricating
performance, safe storage and transportation and usage, excellent
explosion proof; which could be biologic resolved as rebirth source;
nonpoisonous, safe burning etc. Biodiesel could be obtained by
the technics of ester exchange centrifugal separation of vegetable
oil and animal oil and wasted oil etc raw material.
DRY600 Biodiesel Special Separator is designed and manufactured by the
long term practical research and study on the basis of adopting
international advanced Biodiesel Separation technology, it is
the improved model on the basis of DRY 530 Disc Separator and
it adopts some key technology and necessary improvements according
to the features and characters of Biodiesel Separation, separation
is more effective and satisfactory. And it is the sole special
separation equipment for Biodiesel production.
Technics
procedure:
Rap oil and
methanol produce continuous Methyl Esterification at the condition
of existing of sodium hydroxide activator, which comes into water
washing technics after two step methyl esterification.
The first step reaction is ongoing when methanol and activator
are put into heated rap oil, and the fatty acid is methyl esterified
partially. Rap oil is almost methyl esterified in this step, the
generated mixtures of glycerin and methanol are brought out continuously.
To separate stuff which is methyl esterfied partially with separator,
and to obtain the mixtures of rap oil/ methyl esterification.
The methanol and glycerin will be reclaimed at the next technics.
Stuff is esterified further at the second step, which comes into
methanol and activator. To separate the reactive two phases.
Remainder methanol in rap oil methyl esterification could be used
in the technics by evaporation. Water washing is divided into
twice, the first one adopts water washing, and the second one
adopts acid water. To separate washing water with centrifuge.
Rap oil methyl esterification by water washing passes vacuum dryer
and heat exchange cooling.
Transesterification is equilibrium reaction. Equilibrium is ralated
to reaction temperature and pressure and activator. This technics
is also suitable for methyl esterification of other propagation
oil.
Because the reaction is divided to two steps, generated glycerin
each step will be centrifugal separated, the reaction degree of
methyl esterification could be over 99%. The purity of generated
RME is comparable with distilled fatty acid.
Principle:
The bowl driven
by the motor through the friction clutch spiral gear pair rotates
around the main shaft at a high speed. Stock liquid flows into
the bottom of bowl's wall through the bottom edge of disc seats
and their holes in it. Solid material settles onto the inner surface
wall of the bowl and forms into the residue by the centrifugal
force field. Then the residue will be discharged manually after
the machine stops. Light liquid flows along up the outer cone
surfaces of discs to the main shaft center, passes through the
light liquid centripetal pump and drains out of the light liquid
outlet. Heavy liquid flows along the inner tapered surface of
disc down to the bowl's wall and then passes through the heavy
liquid centripetal pump and drains out the heavy liquid outlet.
Technics
Flow chart:

Technical
Parameters:
Bowl Inner
diameter: 530 mm
Speed: 4150 rpm.
Separation Factor: 5000
Capacity: 10 cubic meter per hour.
Motor Power: 15kw
Dimensions: 1200*1100*1680 mm
Weight:1500 kg
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